Nanaimo’s Harmac mill works to fill doubled pulp order for medical masks and gowns

Nanaimo’s Harmac mill works to fill doubled pulp order for medical masks and gowns

Mill’s president says extra cleaning in place and workers are social distancing

Production is heating up at Harmac Pacific to produce a special paper pulp used in the manufacture of disposable surgical masks, gowns and other medical products.

Those products, worn to help prevent the spread of disease, are in short supply due to the COVID-19 crisis and the U.S. customer that produces them has doubled its order for the K10S pulp.

“It’s a customer out of the States and we’ve been supplying them for years, but in light of what’s going on in the lack of medical supplies, they’ve doubled their order with us in the last week, so we’re doing everything we can to meet that demand,” said Levi Sampson, Harmac president.

Sampson said the Harmac mill is the world’s only producer of the particular grade of paper pulp used in the manufacture of surgical masks and gowns and that the mill has been producing it since before he came to work there in 2008.

“K10S is the pulp that we’re producing for these medical supplies. We’re the only one that produces it,” he said. “Different pulp mills run different grades of pulp – almost kind of like recipes.”

READ MORE: 3M pushes back on Trump administration call to stop sending N95 masks to Canada

K10S pulp is made from western red cedar that produces a soft fibre that makes it suitable for the final products made from it.

“It’s been tweaked over the years to come up with the right formula that allows it to go into the medical supplies,” Sampson said.

Ramping up production means Harmac Pacific’s 320 full-time employees will continue turning out to do their jobs while people in other industries are off work because of efforts to control coronavirus spread. The mill is located on more than 100 hectares and is running a program of extra cleaning and disinfecting of washrooms, work stations and other facilities, and the workers on each shift should be able socially distance and maintain workplace conditions that will help them prevent spreading the virus.

The mill’s production output for K10S varies depending on the customers’ needs. Sampson wouldn’t get into specific numbers, but did say he has never seen a doubling of an order.

“That’s why we’ve decided to continue to run. We know our product’s going into surgical gowns and masks and drapes and caps and those kind of things, so for our employees, they’re really feeling like, even though we’re not frontline workers – like the doctors and nurses and paramedics that have everyone’s utmost respect right now – we’re making a product that’s finding its way to those front lines,” Sampson said. “So, that’s why we’re doing it.”

READ ALSO: Harmac mill marks 10 years of employee ownership

The mill currently has an adequate supply of western red cedar chips to meet its production needs.

“Finding chips and affordable fibre is always a concern for us,” Sampson said. “We’re constantly looking into finding supply, right now, especially. The forest industry had been hit pretty hard even before this COVID crisis came about, with [Western Forest Products] and their strike. That’s always something that we’re looking at, but as of right now, we’re getting enough to run the mill and to be able to produce this product.”

Sampson said the mill will do whatever it can to produce as much of the K10S pulp as it can to fill future orders for more if needed.

He also noted the products made from the pulp will also make it back to Canada to resupply medical staff here.

“People should be proud on Vancouver Island that there is a company that’s producing a product that’s going directly into medical gowns and masks at this time,” he said. “We all hear the stories of doctors and nurses running out of the product or they already have, so if we can continue to produce this it should be a sense of pride for people. I know it is for our workforce.”

READ ALSO: Stay informed about COVID-19



photos@nanaimobulletin.com
Like us on
Facebook and follow us on Twitter

Coronavirus

Get local stories you won't find anywhere else right to your inbox.
Sign up here

Just Posted

This month Christy Blom’s Springtime show is on display at Art 10 Gallery. (Photo submitted)
Nanaimo painter welcomes spring with watercolour exhibition

Christy Blom presents month-long ‘Springtime’ show at Art 10 Gallery

Lucas Philp, senior fish culturist at Vancouver Island Trout Hatchery, packs up pipes and hoses used to transfer trout from the transport truck into lakes, shortly after releasing about 500 rainbow trout into Colliery Dam No. 3 lake Wednesday. (Chris Bush/News Bulletin)
There are fresh fish to catch in Nanaimo’s lakes

Vancouver Island Trout Hatchery released thousands of catchable-size rainbow trout this week

Protesters march on Nanaimo’s Commercial Street last September, calling for greater protection of B.C.’s old-growth forests. (News Bulletin file photo)
LETTER TO THE EDITOR: More old growth needs protecting

Public support for protecting old-growth forests is evident, says letter writer

The shadow cast of the Satyr Players production of ‘The Rocky Horror Picture Show’: Linda Dohmeier as Dr. Scott, Olivia Erickson as Columbia, Brandon Caul as Rocky, Christopher Carter as Brad, Charlie Prince as Eddie, Branden Martell as Riff Raff, Jenna Morgan as Magenta, Megan Rhode as Janet and Adrien Kennedy as Dr. Frank-N-Furter (clockwise from left). (Josef Jacobson/The News Bulletin)
VIU student actors go online for 25th-annual ‘Rocky Horror Picture Show’

Satyr Players theatre company to broadcast pre-recorded shadow production

The Regional District of Nanaimo’s board is forwarding a motion on illegal dumping to the Association of Vancouver Island and Coastal Communities’ upcoming annual general meeting. (Kane Blake photo)
Regional District of Nanaimo motion seeks to ask province for help to combat illegal dumping

RDN resolution to be forwarded to Association of Vancouver Island and Coastal Communities

Health Minister Adrian Dix looks on as Dr. Bonnie Henry pauses for a moment as she gives her daily media briefing regarding COVID-19 for British Columbia in Victoria, B.C. THE CANADIAN PRESS/Jonathan Hayward
7 additional deaths and 542 new COVID-19 cases in B.C.

Provincial health officials reported 18 new COVID-19 cases linked to variants of concern

Beef to the plow driver who completely soaked me in dirty slush at the bus stop at Fifth and Hillcrest. I could tell you were driving quite fast so I tried to back up as far as the snowbank would allow but you did not slow down. I am 68 and had to pick up a prescription and had no choice but to continue on soaking wet.
Beefs & Bouquets, March 3

To submit a beef or a bouquet to the Nanaimo News Bulletin, e-mail editor@nanaimobulletin.com

Jobs Minister Ravi Kahlon speaks in the B.C. legislature, describing work underway to make a small business and tourism aid package less restrictive, Dec. 10, 2020. (Hansard TV)
B.C. extends deadline for tourism, small business COVID-19 grants

Business owners expect months more of lost revenues

Steven Kothlow and Bryce Raffle, who split their time between Nanaimo and New Westminster, have released their first children’s book, ‘The Littlest Dinosaur.’ (Photo courtesy BHB Photography)
Nanaimo-raised writer releases children’s book about a lonely dinosaur

Steven Kothlow and partner Bryce Raffle make children’s book debut with ‘The Littlest Dinosaur’

A rendering of the new Nanaimo Correctional Centre. (IBI Group Architects image)
Designs come in for Nanaimo’s new jail

City’s design advisory panel supports height variance at Nanaimo Correctional Centre

Protestors against old growth logging gather in front of the courthouse in Victoria on Thursday morning. (Don Denton/Black Press Media)
Protesters gather at Victoria courthouse to oppose Port Renfrew logging

Logging company seeks injunction to remove blockades near its Port Renfrew operation

Construction takes place on Bamfield Main in early February 2021. (PHOTO COURTESY CTV NEWS)
Ongoing Bamfield roadwork unrelated to planned $30M fix

Construction by Mosaic unrelated to $30M upgrade ordered in wake of fatal bus crash

(Pxhere)
B.C. research reveals how pandemic has changed attitudes towards sex, health services

CDC survey shows that 35 per cent of people were worried about being judged

Some Canadians are finding butter harder than usual, resulting in an avalanche of social media controversy around #buttergate. (Brett Williams/The Observer)
#Buttergate: Concerns around hard butter hit small B.C. towns and beyond

Canadians find their butter was getting harder, blame palm oil in part one of this series

Most Read